Quality & Inspection

Our quality system is structured around three inspection stages: IQC, IPQC, and FQC. Inspection records, test data, and material certificates are maintained per lot and are available upon request.

Quality Workflow

Strict Quality Control

Each commercial refrigeration glass door is checked through defined production steps, from insulated glass fabrication to final assembly and packaging. For OEM orders, inspection criteria can be adjusted according to customer drawings, cabinet structure, temperature range, and application requirements.

This process structure is used for cooler doors, freezer heated glass doors, walk-in door systems, and replacement door programs where fit, electrical configuration, and packing details must be confirmed before shipment.

Step 1

Incoming Material Inspection

Glass, aluminum profiles, gaskets, hardware, and electrical materials are checked against the confirmed order specification before release to production. Material condition, basic dimensions, and visible defects are reviewed to reduce mismatch risk in later assembly.

Key checks

  • Glass thickness and sheet condition
  • Profile finish and dimensional match
  • Gasket profile and hardware completeness
  • Incoming label and order traceability
Step 2

Glass Processing & Tempering

Cutting, edging, hole processing, and tempering are reviewed against the approved drawing and product structure. Visual condition, edge finish, and processing consistency are checked before the glass proceeds to insulated unit production or heated door assembly.

Key checks

  • Cut size and processing position
  • Edge quality and visible chips
  • Tempering appearance review
  • Drawing consistency before next step
Step 3

Insulated Glass Unit Assembly

For cooler and freezer door applications, the IGU process is checked before release to frame assembly. Spacer preparation, desiccant filling, sealing condition, and general cleanliness are reviewed to support stable door performance in refrigerated environments.

Key checks

  • Spacer cutting and alignment
  • Desiccant filling
  • Sealant surface condition
  • Visible cleanliness of the IGU cavity
Step 4

Frame / Hardware Assembly

Aluminum frames, handles, hinges, gaskets, and related hardware are assembled according to the confirmed structure. Inspectors review alignment, fitting condition, and visible gaps to ensure the finished door matches the cabinet and application requirements.

Key checks

  • Frame alignment
  • Hardware position and fastening
  • Gasket fitting and contact condition
  • Visible gap and joint review
Step 5

Electrical Heating & Wiring Check

For heated glass doors and anti-condensation door systems, electrical components are checked before final packing. Wiring layout, continuity, connection points, and basic insulation condition are verified against the required voltage and cabinet application.

Key checks

  • Heater continuity
  • Resistance value review
  • Wire routing and connection points
  • Voltage application confirmation
Step 6

Final Inspection & Packaging

Before shipment, the finished order is checked against the drawing, packing list, accessories, labels, and packaging requirements. Surface condition, quantity, and export packing method are reviewed according to the destination and transport arrangement.

Key checks

  • Order quantity and accessory check
  • Surface appearance review
  • Drawing and label consistency
  • Export packing and crate confirmation

Documents Available for OEM / Project Orders

For OEM and project orders, documentation can be prepared according to agreed product models, inspection scope, and shipment batches.

Incoming Material Inspection Report
Glass Tempering Certificate
IGU Inspection Record
Heater Resistance Test Record
Final Inspection Report
Packing List with Crate Dimensions
Batch Traceability Record
COA / Material Certificate if required

Typical Inspection Items

Inspection area

Door size

Typical checks

width, height, diagonal tolerance

Inspection area

Glass unit

Typical checks

thickness, spacer alignment, sealing quality

Inspection area

Heater system

Typical checks

resistance, continuity, current draw

Inspection area

Frame assembly

Typical checks

squareness, surface finish, hardware fitting

Inspection area

Gasket

Typical checks

magnetic force, sealing contact, profile matching

Inspection area

Packaging

Typical checks

corner protection, crate strength, label accuracy

IQCIncoming Quality Control

All incoming materials are held in quarantine and inspected before release to production. Inspection is performed per the approved incoming inspection standard for each material type.

  • Glass: thickness, tempering certificate, Low-E coating presence, edge quality
  • Aluminum extrusions: dimensional profile check, surface finish, anodizing thickness
  • PU chemicals: supplier COA review, batch date verification
  • Heater wire: resistance per foot measurement, jacket visual inspection
  • Gaskets: profile cross-section check, magnet pull-force (sample)
  • Hardware (hinges, handles, latches): function test, finish inspection

IPQCIn-Process Quality Control

Key production steps have defined inspection points. Operators and QC inspectors verify parameters during production. Records are maintained per lot or batch.

  • Glass cutting: dimension verification against cut list
  • IGU assembly: desiccant fill level, spacer alignment, sealant application
  • Frame assembly: overall dimensions vs. drawing, heater wire routing
  • Heater test: continuity and wattage measurement (100 % for heated units)
  • PU foaming: jig temperature, foam rise time, core density (sample per batch)
  • Panel skin adhesion: pull test (sample per batch)
  • Door assembly: hinge alignment, gasket seating, latch function

FQCFinal Quality Control

Every completed unit is inspected before packaging. Final inspection covers dimensional accuracy, functional performance, and cosmetic appearance.

  • Overall dimensions against product drawing (tolerance per spec)
  • Glass surface: scratches, chips, coating defects
  • Frame / panel surface: dents, scratches, coating uniformity
  • Heater function test (heated models): energize and verify current draw
  • Hinge and self-closing function test
  • Gasket seal and magnetic engagement check
  • Label and marking verification (model, serial/lot, voltage if applicable)
  • Packaging audit: protective wrap, crate condition, labeling

Records & Documentation

Inspection records are retained for a minimum of 3 years. For OEM programs, record formats and delivery schedules can be agreed upon during project setup.

Available documents (upon request):

  • Incoming inspection reports (per material lot)
  • In-process inspection records (per production lot)
  • Final inspection reports (per shipment)
  • Heater test data (per unit, for heated models)
  • Glass tempering certificates (per glass lot)
  • Material certificates / COAs (per supplier lot)

Non-Conformance Handling

Non-conforming materials or products are segregated, documented, and dispositioned (rework, concession, or reject). Root cause analysis is performed for recurring issues. Corrective action records are available upon request for specific orders.

Related Procurement Pages

Certifications & Compliance Documents

Available documents include RoHS conformity documents, CNAS-related test reports, and design patent certificates.

Certification and compliance documents may apply only to specific models, materials, components, or production batches. For OEM projects or regulated markets, please confirm the required standard, target country, product model, and testing scope before order confirmation.

RoHS Certificate (display summary)
CNAS Test Report / Certificate (display summary)
View all certification documents

Request Inspection Records or Audit

Contact us to request quality documentation for a specific order, or to arrange a factory quality audit.

Contact Us